Fluid.iO is a manufacturer of process measurement technology for the measurement, monitoring and control of fluids and a specialist in the oil condition monitoring.
We support you with robust measurement technology to meet these challenges:
Monitor oil condition
- Pressure and temperature sensors
- Level sensors
- Viscosity and density sensors
- Oil chemistry sensor
Maximize oil lifespan
- Reduce oil and maintenance costs
- enable predictive maintenance
- Maximize oil usage
Protect machines from damage
- Reduce downtime
- Avoid unplanned maintenance
- earliest detection of machine damage
- Condition-based maintenance
- Prevention of plant failures
Your advantages of online oil condition monitoring
With Fluid.iO, you bring the laboratory into the machine – and not the machine to be repaired.
Permanent oil condition monitoring with inline sensors offers you numerous advantages:
- Reduction of unplanned downtime
- Knowledge of the machine and fluid condition at all times
- Efficiency and quality improvement of their oil circuits
Measurable oil parameters with Fluid.iO sensors
With our inline sensors for oil condition monitoring, you can measure the following process variables in your oil circuit:
Robust, reliable & industry-proven sensors for oil condition monitoring
Discover our product range of inline sensors for measuring pressure, temperature, level, viscosity, density and oil chemistry.
Our sensors and devices for fluid and oil condition monitoring
Fluid.iO is an expert in process measurement technology for fluids. Discover our other measurement and control technology.
all Fluid.iO products
FluidIX Lub-6
Oil Condition
Based on non-dispersive infrared technology (NDIR), ZILA GmbH has developed an inline-capable measur
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Fluidix Lub-VDT
Density Viscosity Temperature Oil Condition
The FluidIX Lub-VDT enables inline monitoring of mechanical fluid properties.
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TSR-CAN-03
Temperature
High-quality stainless steel transmitter for precise temperature measurement in all stainless steel-
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- NDIR Technology
- Modbus TCP etc.
- graphical User Interface
Take your oil condition analysis to the next level
with the Fluid.iO oil quality sensor for monitoring oil chemistry
With the FluidIX Lub-6 oil quality sensor you expand your oil condition monitoring to include the measurement of important chemical parameters. This allows you to detect signs of wear and contamination in the oil circuit at an early stage.
Oil condition analysis with Lub-6 – here's how it works!
The FluidIX Lub-6 oil quality sensor measures up to 6 important chemical parameters of your oil simultaneously, directly in the oil circuit.
Depending on the application and type of oil, the following measurements can be taken:
- Water contents
- Reciprocal oxidation
- Nitration
- Sulfation
- soot content
- Anti-wear additive
- ZDDP anti-wear additive
- EP/AW-Additive
- Amine antioxidant additive
- Oxidation
The measurements are recorded in real time, enabling continuous monitoring of the oil condition. You can view your measurements over time or export the sensor data for further use via the integrated web interface.
- AI-powered data analysis
Predictive Maintenance Platform for Lub-6
AI-powered data analysis and prediction of oil change intervals for your oil condition monitoring
Our Predictive Maintenance Platform lets you analyze the sensor data from your Lub-6 oil quality sensor. Get a prediction of the time remaining until your next maintenance interval. This allows you to optimize your maintenance processes and reduce unplanned downtime.
Testing a predictive maintenance platform
Typical applications for measurement technology for oil condition monitoring
Combined heat and power plants (CHP) Industrial gearboxes Hydraulic systems Marine engines & maritime applications Compressors
CHP (Combined Heat and Power) plants
The function of the oil is to lubricate, cool, and protect the engine and bearing components.
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Oil condition monitoring for the assessment of oxidation and additive degradation
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Oil temperature monitoring for detecting thermal overload
Industrial gears
Use of oils to reduce friction and wear between gears and bearings
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Oil temperature monitoring for the detection of overload conditions
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Oil viscosity measurement for assessing lubricity
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Oil condition monitoring for the detection of additive degradation
Hydraulic systems
The oil is used for power transmission, lubrication, and protection of the hydraulic components.
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Oil pressure measurement for monitoring system performance
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Oil viscosity measurement to ensure stable control characteristics
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Oil condition monitoring for early detection of chemical changes
Compressors
Oil is used here for lubrication, sealing, and heat dissipation of moving parts.
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Oil pressure measurement to check the oil supply
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Oil temperature monitoring for detecting thermal stress
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Oil condition monitoring for early detection of oil aging
Industrial plants with long oil service lives
Oil is used here for long-term lubrication and protection of the machine components.
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Oil condition monitoring for early detection of chemical changes
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Oil viscosity measurement to ensure lubrication capacity
Marine engines & maritime applications
Oil is used here for lubrication, cooling and corrosion protection of the engine system.
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Oil pressure monitoring to ensure the supply of lubricating oil
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Oil temperature measurement for the detection of critical operating conditions
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Oil condition monitoring for assessing oil quality during continuous operation
We already have many years of practical experience with lubricants in machines and systems.
Every machine and every oil is different. That's why we offer you customized sensor solutions for your industry and application.
Lubricating oils in combined heat and power (CHP) plants in industrial applications are subjected to heavy stress. Constantly high temperatures, continuous operation, and the direct proximity to the combustion process put a strain on the oil. Continuous oil condition monitoring is particularly important here to ensure optimal operation and the longevity of the CHP engines. The oil ensures optimal lubrication, cooling, cleaning, and neutralization at all times.
Lubricants in CHP (combined heat and power) plants
- Sentron LD 5000 / 8000
- Delvac XHP extra 10W40
- Fuchs Titan Ganymet plus
- Shell Mysella S5 N40
Compressor oils operate under high pressure and high temperatures and are often in direct contact with the pumped medium. This makes them particularly susceptible to thermal degradation, oxidation, and chemical interactions with gases or process media. Even a slight change in oil viscosity or chemistry directly affects the efficiency, sealing performance, and operational reliability of the compressor.
Oils and lubricants in compressed air compressors
- Klüber Summit TM 15
- Klüber Summit SH 46
- Sigma Fluid G-680
- Sigma Fluid S-570
In other industrial applications – such as gearboxes and hydraulic systems or special machines – oils are not standardized, but specifically designed for the respective machine, load and environment.
Oils for other special industrial applications
These oils differ greatly in terms of:
- Base oil types
- Additive packages
- permissible temperature and load windows
We have already gained experience with numerous other oils in industrial applications. Contact us if you have any questions about your specific oil or application!
Other oils in industrial applications
We have already gained experience with these oils:
- Addinol ADD MG 40 Extra LA / ECO Gas 4000 XD-d
- Mobil Pegasus 1005 /705 / 710
- Optigear A320 / X320
- Renolin B15
- Meguin HETG37
- H-515 / H-537
Fluid.iO is your ideal partner for oil condition monitoring.
We support you from application-specific consultation to the optimal use of the measuring system. We offer expert assistance with the installation of your measuring device and the interpretation of the measured values.
Consulting
Together with our application engineers, we will find the right application to sustainably increase your process quality.
Commissioning support
We will support you after the consultation and order until the measuring device is working optimally at its intended place of use.
User training
We train you and your employees and show you how to interpret and use your measurement data.
German Producer - Global Supplier
Our expertise in oil condition monitoring is your competitive advantage.
- We are specialists in fluid measurements with more than 100 years of market experience.
- Our engineers will support you in the planning, installation, and interpretation of the measured values.
- "Made in Germany" - We produce in Germany and deliver worldwide
- We have distributors worldwide in many industrialized nations.
Your advantages at a glance
- You will gain new, comprehensive insights into your oil cycle.
- They avoid unplanned maintenance and downtime.
- They use modern measuring technology to increase the service life of their machines and systems.
- They continuously monitor important oil condition parameters such as pressure, temperature, viscosity and oil chemistry directly in the process.
- They use high-quality sensors and measuring devices with very high measurement accuracy and durability.
Nehmen Sie Kontakt mit uns.
Unsere erfahrenen Vertriebsingenieure freuen sich auf Ihre Anfrage!
Vertrieb International
info@fluidio.de +49-6251-8462-0
Datasheet Lub-VDT
Datenblatt Lub-VDT
Descrizione tecnica T20x
Technische Beschrijving T20x
Description technique de la sonde de fuite type KL25
