Inline oil condition monitoring

Oil Conditon Monitoring

for industrial machinery and plant engineeringu

Process measurement technology for permanent, real-time monitoring of the oil condition

  • Monitor oil condition
  • Maximize oil lifespan
  • Protect machines from damage

Fluid.iO is a manufacturer of process measurement technology for the measurement, monitoring and control of fluids and a specialist in the oil condition monitoring.

We support you with robust measurement technology to meet these challenges:

Wider range of properties

Monitor oil condition

  • Pressure and temperature sensors
  • Level sensors
  • Viscosity and density sensors
  • Oil chemistry sensor

Financing made easy

Maximize oil lifespan

  • Reduce oil and maintenance costs
  • enable predictive maintenance
  • Maximize oil usage

Transparentcy

Protect machines from damage

  • Reduce downtime
  • Avoid unplanned maintenance
  • earliest detection of machine damage

Inline Ölzustandsüberwachung Vorteile
  • Condition-based maintenance
  • Prevention of plant failures

Your advantages of online oil level monitoring

With Fluid.iO, you bring the laboratory into the machine – and not the machine to be repaired.


Permanent oil condition monitoring with inline sensors offers you numerous advantages:
  • Reduction of unplanned downtime
  • Knowledge of the machine and fluid condition at all times
  • Efficiency and quality improvement of their oil circuits

Measurable oil parameters with Fluid.iO sensors

With our inline sensors for oil condition monitoring, you can measure the following process variables in your oil circuit:

Oilpressure sensors
up to 4.000 bar
Oiltemperature sensors
up to +150°C
Oil level
with float switches and capacitive probes
oil viscosity and oil density
with viscosity and density sensors
Detecting wear and changes in oil chemistry
with oil quality and oil condition sensors

Robust, reliable & industry-proven sensors for oil condition monitoring

Discover our product range of inline sensors for measuring pressure, temperature, level, viscosity, density and oil chemistry.

Our sensors and devices for fluid and oil condition monitoring

Fluid.iO is an expert in process measurement technology for fluids. Discover our other measurement and control technology.

all Fluid.iO products
DS-CAN-01 zur Ölzustandsüberwachung

DS-CAN-01

Presión absoluta Presión relativa

Transmisor de presión versátil y compatible con los medios con interfaz de bus CAN. ...
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DTS-CAN zur Ölzustandsüberwachung

DTS-CAN

Presión absoluta Presión relativa Temperatura

Media-immersed, flush-mounted, stainless steel pressure-temperature sensor with CAN bus ...
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FluidIX Lub-6 zur Ölzustandsüberwachung

FluidIX Lub-6

Estado del aceite

Basado en la tecnología infrarroja no dispersiva (NDIR), ZILA GmbH ha desarrollado un sistema de med ...
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Fluidix Lub-VDT zur Ölzustandsüberwachung

Fluidix Lub-VDT

Densidad Viscosidad Temperatura Estado del aceite

El FluidIX Lub-VDT permite la monitorización en línea de las propiedades mecánicas de los fluidos (v ...
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KF25 zur Ölzustandsüberwachung

KF25

Nivel de llenado

The KF25 capacitive probes are used as overfill protection devices according to the German Water Res ...
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KL25 zur Ölzustandsüberwachung

KL25

Nivel de llenado

Leak detection with capacitive probe for drip trays and containment areas for signaling spilled wate ...
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T205-0 zur Ölzustandsüberwachung

T205-0

Nivel de llenado

Para la detección de niveles límite en depósitos con medios líquidos altamente agresivos ...
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TSR-CAN-03 zur Ölzustandsüberwachung

TSR-CAN-03

Temperatura

Transmisor de acero inoxidable de alta calidad para una medición precisa de la temperatura en todos ...
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Ölzustandsanalyse mit Fluid.iO Sensoren
  • NDIR Technology
  • Modbus TCP etc.
  • graphical User Interface

Take your oil condition analysis to the next level

with the Fluid.iO oil quality sensor for monitoring oil chemistry


With the FluidIX Lub-6 oil quality sensor you expand your oil condition monitoring to include the measurement of important chemical parameters. This allows you to detect signs of wear and contamination in the oil circuit at an early stage.

Oil condition analysis with Lub-6 – here's how it works!

The FluidIX Lub-6 oil quality sensor measures up to 6 important chemical parameters of your oil simultaneously, directly in the oil circuit.
Depending on the application and type of oil, the following measurements can be taken:

  • Water contents
  • Reciprocal oxidation
  • Nitration
  • Sulfation
  • soot content
  • Anti-wear additive
  • ZDDP anti-wear additive
  • EP/AW-Additive
  • Amine antioxidant additive
  • Oxidation

The measurements are recorded in real time, enabling continuous monitoring of the oil condition. You can view your measurements over time or export the sensor data for further use via the integrated web interface.
Ölzustandsanalyse mit Fluid.iO Sensoren
  • AI-powered data analysis

Predictive Maintenance Platform for Lub-6

AI-powered data analysis and prediction of oil change intervals for your oil condition monitoring


Our Predictive Maintenance Platform lets you analyze the sensor data from your Lub-6 oil quality sensor. Get a prediction of the time remaining until your next maintenance interval. This allows you to optimize your maintenance processes and reduce unplanned downtime.
Testing a predictive maintenance platform
Lub-6 Sensorplattform für prädiktive Wartung

Typical applications for measurement technology for oil condition monitoring

Combined heat and power plants (CHP) Industrial gearboxes Hydraulic systems Marine engines & maritime applications Compressors

Fluid.iO is a specialist for sensors with CAN interfaces for process monitoring and automation
thermal stress Vibrations pulsating oil pressure

CHP (Combined Heat and Power) plants

The function of the oil is to lubricate, cool, and protect the engine and bearing components.

  • Oil condition monitoring for the assessment of oxidation and additive degradation

  • Oil temperature monitoring for detecting thermal overload

Mobile machines, stationary systems
Shear stress mechanical loads tight installation space

Industrial gears

Use of oils to reduce friction and wear between gears and bearings

  • Oil temperature monitoring for the detection of overload conditions

  • Oil viscosity measurement for assessing lubricity

  • Oil condition monitoring for the detection of additive degradation

Test benches and test systems
pressure changes Oil aging and contamination Flow rate changes

Hydraulic systems

The oil is used for power transmission, lubrication, and protection of the hydraulic components.

  • Oil pressure measurement for monitoring system performance

  • Oil viscosity measurement to ensure stable control characteristics

  • Oil condition monitoring for early detection of chemical changes

Test benches and test systems
High pressure and temperature stress Media contact and oil aging Continuous operation

Compressors

Oil is used here for lubrication, sealing, and heat dissipation of moving parts.

  • Oil pressure measurement to check the oil supply

  • Oil temperature monitoring for detecting thermal stress

  • Oil condition monitoring for early detection of oil aging

Test benches and test systems
Gradual oil aging without Difficult trend identification inconspicuous operational changes

Industrial plants with long oil service lives

Oil is used here for long-term lubrication and protection of the machine components.

  • Oil condition monitoring for early detection of chemical changes

  • Oil viscosity measurement to ensure lubrication capacity

Test benches and test systems
load change Difficult maintenance conditions long operating times

Marine engines & maritime applications

Oil is used here for lubrication, cooling and corrosion protection of the engine system.

  • Oil pressure monitoring to ensure the supply of lubricating oil

  • Oil temperature measurement for the detection of critical operating conditions

  • Oil condition monitoring for assessing oil quality during continuous operation

We already have many years of practical experience with lubricants in machines and systems.

Every machine and every oil is different. That's why we offer you customized sensor solutions for your industry and application.

Ölzustandsanalyse in BHKW Blockheizkraftwerken

Schmieröle in Blockheizkraftwerken in industriellen Anwendungen werden stark belastet. Dauerhaft hohe Temperaturen, kontinuierlicher Betrieb und die direkten Nähe zum Verbrennungsprozess setzen dem Öl zu. Eine kontinuierliche Ölzustandsüberwachung ist hier besonders wichtig, um den optimalen Betrieb und die Langlebigkeit der BHKW-Motoren sicherzustellen. Das Öl stellt jederzeit eine optimale Schmierung, Kühlung, Reinigung und Neutralisation sicher.

Schmierstoffe in BHKW Blockheizkraftwerken


  • Sentron LD 5000 / 8000
  • Delvac XHP extra 10W40
  • Fuchs Titan Ganymet plus
  • Shell Mysella S5 N40

Ölzustandsanalyse in Druckluft-Kompressoren

Kompressoröle arbeiten unter hohem Druck und hohen Temperaturen und stehen häufig in direktem Kontakt mit dem Fördermedium. Dadurch sind sie besonders anfällig für thermischen Abbau, Oxidation und chemische Wechselwirkungen mit Gasen oder Prozessmedien. Bereits eine geringe Veränderung der Ölviskosität oder Ölchemie beeinflusst unmittelbar die Effizienz, Dichtwirkung und Betriebssicherheit des Kompressors.

Öle & Schmierstoffe in Druckluftkompressoren


  • Klüber Summit TM 15
  • Klüber Summit SH 46
  • Sigma Fluid G-680
  • Sigma Fluid S-570

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In anderen industriellen Anwendungen – wie Getrieben und Hydraulikanlagen oder Spezialmaschinen – sind Öle nicht standardisiert, sondern gezielt auf die jeweilige Maschine, Belastung und Umgebung ausgelegt.

Öle für andere spezielle industrielle Anwendungen


Diese Öle unterscheiden sich stark hinsichtlich:
  • Grundöltypen
  • Additivpaketen
  • zulässigen Temperatur- und Belastungsfenstern

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Wir haben bereits Erfahrung mit zahlreichen weiteren Ölen in industriellen Anwendungen gesammelt. Sprechen Sie uns an, wenn Sie Fragen zu Ihrem speziellen Öl oder Ihrer Anwendung haben!

Weitere Öle in industriellen Anwendungen


Mit diesen Ölen haben wir bereits Erfahrung gesammelt:
  • Addinol ADD MG 40 Extra LA / ECO Gas 4000 XD-d
  • Mobil Pegasus 1005 /705 / 710
  • Optigear A320 / X320
  • Renolin B15
  • Meguin HETG37
  • H-515 / H-537

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info@fluidio.de +49-6251-8462-0

Logo of Fluid.iO Sensor + Control

Fluid.iO
Sensor + Control
GmbH & Co. KG

An der Hartbrücke 6
64625 Bensheim
Tel.: +49-6251-8462-0
E-Mail: info@fluidio.de