ViscoScope® from MARIMEX®

Measure viscosity in the process

Marimex ViscoScope

With ViscoScope®, we have developed a maintenance-free inline measuring system
that allows you to monitor viscosity precisely, reliably, and in real time directly in the process.

Maintenance-free viscosity measurement that accelerates your process

With our ViscoScope viscosity sensor, you take no risks. The maintenance-free measuring device, calibrated with special shear-independent calibration oils, can be used after installation to measure viscosity in your process. Your production runs with the highest process reliability at all times. For batch and continuous processes in almost all industrial applications.

Viscosity determination with the inline measuring system from MARIMEX®

  • Durability thanks to robust stainless steel housing
  • Sensor completely welded
  • Various installation positions can be realized in your process
  • precise & reproducible measurement results
  • Approval for Ex and non-Ex areas
  • Available as a measuring system or stand-alone solution

data sheet VA-100

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dara sheet VA-300

Download

General data

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ViscoScope® brochure

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450
max. process temperature in °C
450
max. process pressure in bar
2.500.000
Measuring range in mPa s x g/cm³
65
IP protection class

Product overview of sensors for viscosity measurement

Pharmaceuticals & Cosmetics Chemical Petrochemicals Food

Sensors for viscosity measurement
Devices ViscoScope® VA-100
Inline Viscometer 		ViscoScope® VA-300
Maintenance-free inline process viscometer for real-time viscosity measurement 		VS-D250
Transmitter for ViscoScope viscosity sensors
Image ViscoScope® VA-100 ViscoScope® VA-300 VS-D250
product type Sensor for viscosity measurement Sensor for viscosity measurement Inline Viscosity transmitter
Measurand Viscosity Viscosity
Features IP65 EX IP65 EX EX
description Maintenance-free inline viscosity sensor for precise and reliable real-time measurement of viscosity directly in the process. The ViscoScope® sensors are made of high-quality, first-class stainless steel and impress with their intelligent, robust design. Maximum flexibility for an optimal choice of measuring instrument: The VS-D250 transmitter is compatible with all ViscoScope® sensors of the types VA-100 and VA-300.
Features
  • Reproducible measurement of viscosity in real time
  • cavity free installation (CIP / SIP capable)
  • Maintenance-free measuring instrument
  • for very low & high viscosities, temperatures & pressures
  • Maintenance-free measuring instrument
  • Chemicals, petrochemicals, food, pharmaceuticals and cosmetics
  • Factory calibrated and immediately ready for measurement
  • Analogue or serial transmission of the measurement data
  • configurable display
more info
Messgerät für Viskosität Einbauposition
Download further information on possible installation positions here: installation positions
Systemaufbau von Messgerät für Inline Viskosität
  • HART protocol
  • Profibus
  • Analog signal
  • ModbusRTU

Inline integration of process viscometers

Various output signals allow you to integrate the device into existing process control systems.

MARIMEX viscosity sensors can be easily integrated into your new and existing systems. Even if your production is restructured for process-related reasons, the viscometer can continue to be used.

With our accessories you can measure the dynamic viscosity directly in the process in almost any application (inline viscosity measurement).

With our viscosity sensor you increase your process quality and avoid faulty batches

Measuring viscosity is an excellent way to achieve higher quality in the process.

Inconsistent product quality and defective batches can often be traced back to unnoticed changes in process conditions.  MARIMEX® viscometers help you maximize your yield and avoid production-related revenue losses..  With our viscosity measuring device, the ViscoScope® from MARIMEX®, you can measure viscosity in real time directly in your process. Use the newly acquired knowledge to optimize and control your manufacturing process

Viskosität messen um fehlchargen zu vermeiden
Viskosität messen mit Sensor

Inline viscosity measurement maximizes your yield & saves costs

Through precise and reliable process knowledge of the viscosity parameter, you can achieve higher quality in your process.

Our inline viscosity measuring device supports you as a user in achieving optimal process control. With our process viscometer, you use only as much raw material and energy in your process as you actually need to achieve the desired end product. You can use the measurement results, for example, to control dosing quantities and mixing ratios or to regulate the temperature of your manufactured product.

Rely on the quality parameter viscosity & trust ViscoScope® from MARIMEX®.

Work with our application engineers to find out how you can use viscosity measurement in your specific application to improve process quality. We have already successfully installed our measurement system for a large international customer base.

Inline Viskositätsmessung in Petrochemische Industrie

Petrochemicals

MARIMEX® Viskositätsmessung

Petrochemical industry

  • Asphalt and bitumen mixtures
  • Control of the oil bunkering process
  • Flow measurement in pipelines
  • Flowability of lubricants

Inline Viskositätsmessung in Nahrungsmittel Industrie

Food

MARIMEX® Viskositätsmessung

Food industry

  • Addition of thickeners
  • Addition of raw materials in baked goods
  • Adding water to frozen goods
  • Drying of animal feed products

Inline Viskositätsmessung in Kosmetik und Pharmazie

Pharmaceuticals & Cosmetics

MARIMEX® Viskositätsmessung

Industry & Pharmacy

  • Shape stability of creams & lotions
  • Final viscosity of herbal extractions
  • Filling of shampoo and toothpaste
  • Strength of gelatin capsules

Inline Viskositätsmessung in Chemische Industrie

Chemical

MARIMEX® Viskositätsmessung

Chemical industry

  • Dosing of paints and varnishes
  • Application of paper coatings
  • Production of polymer melts
  • Solvent addition to adhesives and sealants
  • Rheometer
  • Viscometry
  • Rheometry
  • Viscometer

Inline viscometers bring the test laboratory to the machine

Get laboratory-quality viscosity measurements.

Our viscosity measurement system allows you to permanently record important process conditions at the site, which you can use for process control, documentation and monitoring purposes.

Save a lot of time and bring the lab to your machine. This will reduce the number of submissions to laboratories and other testing facilities.

Messgerät für Viskosität wie Labor

Inline Viscosity Meter: Frequently Asked Questions

ViscoScope® from MARIMEX®

In all liquids, from low-viscosity emulsions to high-viscosity polymer melts, the measurement remains reproducible, regardless of whether the media are non-Newtonian or Newtonian.
The viscosity sensor can be manufactured with any standard or customized flange. Common flange sizes range from DN50/2" to DN250/10". We can also offer custom designs with customized dimensions, as well as antiseptic fittings for absolutely dead-space-free installation. Ask us about your "custom flange" – so far, we have been able to realize every process connection!
ViscoScope viscosity sensors are based on the principle of oscillating torsion. This measuring principle makes the inline process viscometer independent of flow direction and flow type. It doesn't matter whether the flow is turbulent or laminar, or whether the sensor is subjected to sideways or axial flow. This has been proven by tests with shear-rate-independent oils. Furthermore, the viscometer is insensitive to gas bubbles in the medium. Oscillating torsion generates a shear wave that penetrates the medium only very slightly. This means that if a gas bubble touches the sensor, only the liquid film of the glass bubble is measured. The shear wave does not penetrate the gas bubble.
Factory multi-point calibration with certified, Newtonian calibration oils enables reproducible results, regardless of whether the fluid being measured behaves Newtonian or non-Newtonian. Almost all fluids are non-Newtonian and therefore shear rate-dependent, meaning their viscosity changes with mechanical stress. Significantly higher shear rates occur in production processes than in laboratory measurements. To compare process viscosity with laboratory viscosity, a correlation must be determined empirically. And don't forget: Calibration enables measurement repeatability, e.g., after a sensor has been repaired, when using multiple systems in the same application, or after conversion to a different system. In other words: 5,000 mPa.s remains 5,000 mPa.s.
The transmitter excites the sensor's probe at its resonant frequency with a very small amplitude, causing it to twist. When the probe is immersed in a liquid, it "rubs" against the adjacent liquid layer and experiences damping due to the viscosity. This is where it differs from comparable systems: With fast PID control, the transmitter compensates for the amplitude loss caused by the damping, i.e., the amplitude is kept constant despite changing viscosity. This changes the drive voltage, which is the basis of the viscosity value. Using this technology, the ViscoScope® viscometer measures dynamic viscosity x density in mPa s x g/cm³ (η x ρ), responds to viscosity changes in less than 2 seconds, and enables the detection of even the smallest differences, even under harsh process conditions. By driving the probe at its resonant frequency with the low amplitude, the probe is not subject to material fatigue. You won't find any moving parts, joints, or seals in our sensor, as all process-wetted parts are welded. The result: a maintenance-free, extremely durable, and reliable process viscometer.
No, you can install the sensor in any orientation in a reactor, vessel, or pipeline. However, the installation should make sense so that the measurement results in optimal process control and regulation. Don't hesitate to contact us; we'll be happy to help with our diverse experience.

Due to the low amplitude at the system's resonant frequency, the sensor is not subject to material fatigue or deterioration. Since the probe is completely welded, there are no moving parts, bearings, or seals on the sensor. We have numerous applications where the systems have been running 24/7 for more than 10 years. A calibration check of the viscometer is not required. However, quality management regulations often require an annual calibration check. Please contact us if you would like a system check.

Marimex is the optimal partner for your process

We support you from application-specific consulting to the customer-specific device. We provide expert support during the installation of your measuring device. We provide on-site training for you and your staff in the use of the measuring system and the interpretation of the measured values.

Application consulting

Together with our application engineers, you will find a useful application that will sustainably improve your process quality.

Commissioning support

After consultation and ordering, we will support you until the measuring device is working optimally at its intended location.

User training

We train you and your employees on-site and show you how to interpret and use your measured values.

German Producer - Global Supplier

Our know-how in viscosity measurement is your competitive advantage

  • We are specialists in inline viscosity measurement with 25 years of experience
  • Our engineers support you in planning, installation and interpretation of the measured values
  • "Made in Germany" - We produce in Germany and deliver worldwide
  • We have distributors in many industrialized nations worldwide
As a technology partner, we are at your side with our worldwide sales network to competently assist you with all questions regarding viscosity measurement

Your benefits at a glance

  • You gain new insights into your manufacturing or production process
  • You avoid faulty production and faulty batches
  • You increase the quality and process reliability in your production with sensor support
  • You monitor the quality parameter viscosity permanently and directly in the process
  • You use a modern, maintenance-free measuring system with very high measuring accuracy and reproducibility

Nehmen Sie Kontakt mit uns.

Unsere erfahrenen Vertriebsingenieure freuen sich auf Ihre Anfrage!

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info@fluidio.de +49-6251-8462-0

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Tel.: +49-6251-8462-0
E-Mail: info@fluidio.de

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